1. EAF-15t Electric Arc Furnace Equipment Performance
No. | Item | Unit | Parameters | Remark |
1 | EAF type | stand | EBT | |
2 | Rated capacity | t | 15 |
|
| Average capacity | t | 18 |
|
| Max tapping volume | t | 22 |
|
3 | Transformer rated power | KVA | 9000 |
|
4 | Tap to tap time | min | 90 |
|
5 | Power on hours | min | 75 |
|
6 | Power consumption | KVA | ≤600 |
2. Component parameters
No. | Item | unit | parameters | Remark |
1 | Transformer | |||
Rated power | KVA | 9000 | overload 20% | |
primary voltage | KV | 20 |
| |
secondary voltage | V | 270-252-135V | 5 speed | |
secondary current | A | 20620A |
| |
voltage regulating |
|
| off load | |
cooling type |
|
| OFWF | |
2 | furnace shell | |||
Inner diameter | mm | Φ3800 |
| |
3 | large current system | |||
Impedance unbalance factor | % | <5 |
| |
Absolute value of reactance per phase |
| 2.46 mΩ |
| |
4 | Electrode system | |||
Electrode diameter | mm | Φ350 | graphite electrode | |
Electrode distribution circle | mm | Φ960 |
| |
Lifting speed | m/min | up/ down:6/4 |
| |
Electrode lifting height | mm | 2800 |
| |
Lifting drive mode |
|
| hydraulic control | |
5 | Tilting system | |||
Tapping tilting angle | 0 | 20 |
| |
Slag out angle | 0 | 15 |
| |
6 | Roof Swivelling | |||
Lifting height | mm | 400 |
| |
Roof Swivelling angle | 0 | 72 |
| |
Roof Swivelling time | °/s | 1~2 |
| |
7 | water cooling system | |||
Flow rate | m3/h | 320 |
| |
Inlet pressure | MPa | 0.3~0.4 |
| |
Inlet temperature | ℃ | <35 |
| |
Outlet temperature | ℃ | <55 |
| |
8 | Hydraulic station |
|
|
|
Rated pressure |
| 17.5MPa |
| |
Working pressure |
| 10 MPa |
| |
Motor |
| N=30 kW | 2 sets (one for use and one for standby) | |
Accumulator |
|
| 100Lx6 | |
Hydraulic medium |
|
| hydraulic oil | |
9 | Centralize lubrication |
|
|
|
Tank volume | L | 30 |
| |
Max working pressure | MPa | 21 |
| |
Lubricating medium |
|
| High temperature resistant dry grease |
3. Advantages of Electric Arc Furnace Buy
3.1 Low Power Consumption
The reasonable large current system layout makes the current impedance smaller. The high current system of the electric arc furnace uses pure copper as the conductive medium, and the resistance of the whole circuit is small. Taking full account of the skin effect when the current passes through the conductor, the cross arm adopts a box-type copper steel composite plate structure, which can effectively reduce the generation of resistance and heat side.
3.2 Safety & Stability of Electric Arc Furnace Buy
The whole set of the hydraulic drive is equipped with an accumulator, which can stabilize the pressure of the hydraulic system and make the operation of the equipment more stable. At the same time, in sudden accidents such as power failure, the unfinished action of the equipment can be continued, which improves the safety of smelting.
3.3 Low Electrode Consumes
Our patented technology "electrode breaking prevention system" can effectively reduce the probability of electrode breaking in the smelting process. In particular, avoiding electrode breakage during scrap melting is equivalent to saving a whole furnace of molten steel and reducing economic losses.3.4 Simple and Convenient Operation
The electrical automation control adopts the man-machine interface, which simulates the real furnace form, and the operation is convenient. Batching, feeding, smelting and tapping can all be operated on the computer.
3.5 High Arcing Efficiency
Our patented technology "a new type of electrode regulation system" the electrode lifting control of electric arc furnace breaks the previous single signal return control technology, and adopts multi signal acquisition and PLC signal comparison technology to improve the electrode arcing speed and avoid the arc furnace from affecting the upper power grid system for a long time during the arcing process.
3.6 Diversification of Dust Removal System
We are equipped with a variety of dust removal systems, which can be equipped with different forms of dust removal equipment according to the environmental protection requirements of different countries.
4. The Parts of Electric Arc Furnace Buy Supply:
4.1 Electric arc furnace body: Furnace shell, furnace door mechanism, Tapping spout mechanism;
4.2 Water cooling furnace roof: Tube type water cooling roof, refractory center roof (to be made by the buyer based on seller’s drawings)
4.3. Lifting furnace roof & swiveling mechanism: Lifting furnace roof mechanism (hydraulic cylinder, transmission chain, chain wheel, etc.), Γ Gantry ( Γ Frame); Rotating mechanism; Swivelling locking mechanism.
4.4 Tilting mechanism: Arc-shaped support frame, foundation bed base, hydraulic cylinder of tilting mechanism.
4.5.Electrode arm &lifting mechanism: electrode bracket electrode support arm, electrode clamping device, lifting mechanism.
4.6 Large current system short network: Compensator, water-cooled cables, stainless steel support, Water-cooled conductive copper tube, stainless steel bracket, compensator, water-cooled cable, stainless steel bracket, water-cooled conductive copper pipe.
4.7 Water cooled system: distributor of inlet water, the tank of water back, pressure gauge, thermometer, valve.
4.8 Hydraulic system: motor, pump, oil filter, oil tank, control valve, accumulator
motor.
4.9 HV. Power supply system: disconnector, voltage transformer, vacuum breaker, current transformer, zinc-oxide arrester, etc.
4.10 Electric furnace transformer
4.11LV Electric system low voltage electrical system
LV power distribution cabinet, PLC cabinet, operation desk, Operation desk in front of the furnace, Hydraulic operation box, Detect instrument and transducer, limited switch, etc.
Low voltage power cabinet, PLC cabinet, main console, furnace front console, hydraulic operation box, control sensor, limit switch, etc.
4.12 Automation control system: PLC of Siemens PLC
5. The Parts of Self-preparation by User Party:
5.1 Refractory refractory
5.2 Graphite electrode
5.3 The foundation construction, basic pre-embedded parts
5.4 Rail and fastener
5.5 Hydraulic oil
5.6 Thermometer of liquid steel, sampling unit
5.7 HV Cable from HV. High voltage cable from the cabinet to the transformer
6. Quality guarantee period:
One year after installation and commissioning.
If you want to know your required electric arc furnace price, please contact me. There are different electric arc furnaces for sale in our factory.
Email: [email protected]; [email protected].
WhatsApp & WeChat: +8618392033938.
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