Continuous casting billet machine and fabrication, also known as billet machine and fabrication, is to heat the metal until it is liquefied, and then pour the molten metal into the mold to solidify until it becomes a semi-finished steel billet, and then use the rolling mill to roll the finished product. In the casting process, molten metal is continuously injected into the mold. There are various mold lengths and types, which are suitable for casting steel blanks of different lengths. When the molten metal continuously passes through the mold at the same rate, different kinds of billets are made according to the shape of the mold, such as square billet, slab, round billet, and special-shaped billet.
In other casting processes, each step of metal heating, molten liquid casting, solidification, and forging is independent. In billet machine and fabrication, all the casting processes are completed in one process flow, which saves a lot of casting time and helps to reduce the cost of casting steel. In addition, it contributes to the standardized production of steel castings, so as to obtain higher quality steel castings.
The Basic Composition of Continuous Casting Machine
The billet machine produced by Xi'an Hani Tech Co., Ltd. is usually used for continuous casting of low carbon steel and low carbon alloy steel. The continuous casting production line consists of a ladle turret, tundish, tundish car, crystallizer and vibrating device, secondary cooling device, guiding device, tension leveler and its transmission device, dummy bar storage device, roller conveying system, pusher, cooling bed, and other equipment. Compared with traditional die casting, the yield can be increased by 10%, and the energy consumption is low (130kg of standard coal can be saved per ton of steel).
Common Several Different Billet Machine
The billet machine can process low carbon steel and low carbon alloy steel. We can provide different solutions according to the needs of users.
1. Square Billet Machine and Fabrication
The square billet is realized according to the mold of the continuous casting machine. The square billet section is similar to a square and can be used to roll section steel and wire rod. Xi'an Hani has completely changed the design of the head of the billet caster, and the results show that there are great improvements in operational flexibility and maintenance costs. Modular design ensures minimum dimensional change and turnaround time while maximizing production and maintenance flexibility.
Advantages of Xi'an Hani's Billet Casting Solution:
(1) Modular design.
(2) Efficient production and equipment maintenance are relatively convenient.
(3) The die can be replaced, so that other types of billets can be produced.
(4) Replace the mold quickly and safely.
2. Slab Caster
The slab is a kind of square billet, and its formation is determined according to the shape of the mold of the continuous casting machine. Generally speaking, the ratio of width and thickness of steel billet greater than 3 is called slab, which is mainly used for rolling plates. Xi'an Hani's modular approach enables us to find solutions that meet customer needs - from small parts upgrading to the provision of equipment throughout the casting process.
Main Advantages of Xi'an Hani's Slab Casting Solution:
(1) High quality and productivity, while increasing output.
(2) The continuous casting efficiency is relatively high.
(3) It can be changed according to the requirements of customers and has flexibility.
(4) Provide service and support for the normal operation of the customer's factory.
3. Round Billet Machine and Fabrication
Similarly, the formation of round billets is also determined by the mold of the continuous casting machine. In the industrial process, round billets are mainly used to produce steel pipes with different diameters. Round billet casting has the advantages of high precision, better quality than other shapes of billets, and lower energy consumption.
Advantages of Xi'an Hani's Round Billet Casting Solution:
(1) Compared with other green body manufacturing processes, the cost is low.
(2) The quality and output of billets are higher than those of other billets.
(3) It can be changed according to the requirements of customers and has flexibility.
(4) Replace the mold quickly and safely.
4. Profile Billet Caster
In the past few years, Xi'an Hani has developed and specially designed long products combined with continuous casting machines, providing the highest flexibility for different castings and market demands. The production of square billet, slab, and profiled billet can be combined in one casting machine, and only different moulds need to be replaced. A shaped billet continuous casting machine is used to produce small to giant H-shaped steel and section steel.
Main Advantages of Xi'an Hani's Special-shaped Billet Casting Solution:
(1) Increase production and flexibility.
(2) Best performance and availability.
(3) Ensure optimized solutions for unique and professional requirements.
(4) Maximize system and plant availability at the lowest maintenance cost.
Customized Continuous Casting Machine
We can design and manufacture the latest continuous casting machine according to the user's steelmaking capacity, billet size, steel grade, and user's site conditions. It can also be used for supporting manufacturers that already have continuous casting equipment.
Customization Scope
Arc radius of casting machine: R2.5-10m
Blank type: square billet, round billet, slab, profiled billet
Continuous casting billet material: low carbon steel, low carbon alloy steel
Designed production capacity: 100000 tons for the first machine, 200000 tons for the second machine, and 300,000 tons for the third machine.
Looking for a billet machine, please feel free to contact me.
Email: [email protected]; [email protected].
WhatsApp & WeChat: +8618392033938.
Website: www.hanmetallurgy.com; www.hanrm.com.
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