Induction Furnace

Characteristics of Induction Furnace 

1. Electric fuel, various capacities 0.05t-30t;

2. Fast melting speed, 40-60 minutes/pot, 24-hour continuous operation;

3. Zero voltage scanning soft start, which can be started or stopped at any time;

4. Low energy consumption, cast iron less than 550KW.H/T;

5. Less combustion loss, less slag, and raw material saving;

6. Precise temperature control ensures quality and capacity;

7. Environmental protection. No harmful gas and bright light;

8. The induction furnace is easy to maintain, safe and stable, and has a long working life. 

Parameters

	Parameters	unit	Number	Specifications
Furnace body	Rated capacity	T		steel copper liquid
Furn ace body	Maximum capacity	T		steel copper liquid
Furnace body	working temperature	℃		/
Furnace body	maximum temperature	℃		/
Transformer	Transformer voltage	kVA		/
Transformer	No load voltage	v		three phase
Transformer	Grid side voltage	v		three phase
KGPS power supply	Power factor	/	0.9	/
KGPS power supply	Rated power	kilowatt	750	/
KGPS power supply	Rated input current	A	1200	/
KGPS power supply	Rated input voltage	v	380	/
KGPS power supply	IF voltage	v	750	/
KGPS power supply	Startup success rate	%	100	/
KGPS power supply	Rated operating frequency	kilohertz	0.5-1	/
KGPS power supply	Working noise	db	≤ 75	/
Comprehensive parameters	Melting rate (to 1500 ℃)	T/h	1	Melting rates vary with different metals
Comprehensive parameters	Power consumption (up to 1500 ℃)	kW/ton	600	/
Water cooling system	water consumption	T/h	35	/

Note: There are three power supplies to meet your needs. (KGPS, KGCL, IGBT)

Model (furnace capacity)	input power 50Hz	Input power 50Hz	Input power 50Hz	Input power 50Hz
	Rated power	Rated voltage	Rated current	Transformer capacity
GW-0.05T	50 kW	380 V	80A	/
GW-0.1T	100 kW	380 V	160A	/
GW-0.15T	160 kW	380 V	256A	/
GW-0.2T	160 kW	380 V	256A	/
GW-0.25T	200 kW	380 V	320A	/
GW-0.35T	250 kW	380 V	400A	315 KVA
GW-0.5T	350 kW	380 V	560A	400 KVA
GW-0.75T	500 kW	380 V	800A	630 KVA
GW-1T	750 kW	380 V	1200A	800 KVA
GW-1.5T	1000 kW	380 V/750V	1600A/770A	1250 KVA
GW-2T	1400 kW	750V	1078A/539A*2	1600 KVA
GW-3T	2000 kW	750V	770A*2	2500 KVA
GW-5T	3000 kW	950V/1000V	912A*2/866A*2	4000 KVA
GW-10T	5000 kW	1000V	1443A*2	6300 KVA
GW-15T	8000 kW	1000V	1155A*2	10000 KVA
GW-20T	10000 kW	1000V	1443A*2	12600 KVA
GW-30T	15000 kW	1000V	2165A*2	16000 KVA

Remarks:

1. Furnace capacity is designed according to the density of steel (7.8g/cm³)

2. Capacity range of an aluminum shell furnace: 0.05-5t; the capacity range of a steel shell induciton furnace: 0.5-30t.

3. The above data is about the standard induction furnace. Furnaces can be customized with different power and capacity according to customer needs.

The furnace basically includes: a steel frame, induction coil, yoke

The configuration includes the anti-drop device, dust collector, lining release device, weighing system, leakage alarm device, slag reclining system, etc.

Steel Frame

Sufficient for 15 years. It consists of two cylinders welded with thick seamless rectangular steel pipes;

Its maximum tilt angle exceeds 95 degrees,

With a vacuum cover (insulation cover), the upper assembly can be disassembled to facilitate the reinstallation of the coil. 

Furnace Fall Protection Devices 

During the process of tilting the induction furnace, the anti-fall protection device will automatically rise to form a guardrail to prevent workers from falling and ensure their safety.

Yoke

The induction coil is surrounded by a solid directional yoke. This design eliminates external heating.

The yoke greatly supports the induction coil, thus prolonging the service life of the lining;

With flow display, temperature display, and temperature protection of the hydrosphere of the yoke;

The yoke covers more than 70% of the area, and the magnetic flux leakage is the least, which can save about 5% of electric energy.

Hydraulic Station

Technical control. Tilt, stop and reset can be achieved by simply controlling the button and handle;

The furnace can be tilted 95 degrees to pour out all the metal liquid;

The furnace can be controlled to dump at any position;

Easily control the tilting speed of the furnace.

Power Supply Cabinet

The power cabinet is the most important part of the melting furnace. There are power supply KGPS series and KGCL series for selection. You will benefit from our high-quality products and good after-sales service.

Looking for an induction furnace, please feel free to contact me.

Email: [email protected]; [email protected].

WhatsApp & WeChat: +8618392033938.

Website: www.hanmetallurgy.com; www.hanrm.com.